What if the most beautiful architecture in North America - those iconic towers lining Manhattan, the stately facades of Washington D.C., the storied blocks of Chicago and San Francisco - became relics of a vanished era, their interiors dark and empty?

“There’s a hollowing out,” Douglas Hayden observes, naming these four cities the “four horsemen of the office apocalypse.” The question is no longer whether these buildings will fill up again, but what entirely new purpose they might serve in a post-office world.

This is not a slow-moving crisis; it’s an inflection point. For those willing to rethink the DNA of urban real estate, the glut of vacant office space is less a problem than an opening. The challenge: how to transform these stranded assets into vibrant, revenue-generating environments that meet the evolving demands of city life. The answer, as Hayden and his team at Arthroto see it, lies in a radical convergence of adaptive reuse, prefabrication, and mass timber - an approach that promises not just speed and efficiency, but a reimagining of what urban buildings can be.

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The Four Horsemen of the Office Apocalypse

A single metric - office occupancy - now dictates the fate of entire downtowns. In cities like New York, Washington D.C., Chicago, and San Francisco, the collapse of in-person work has left once-bustling office towers eerily vacant. Doug Hayden, founder of Arthroto Industries Inc., labels these cities the “four horsemen of the office apocalypse,” underscoring the scale of the crisis.

What is going to happen? How do you revitalize these cities, especially with all these empty office buildings? Hayden asks, framing the urgent dilemma facing urban planners and developers. The challenge extends beyond simply filling space; it demands a fundamental rethinking of how these buildings serve the city in a post-pandemic era.

Adaptive reuse emerges as a pragmatic response. By converting obsolete office stock into residential and hospitality uses, developers can address both urban decline and the persistent demand for quality city living. This strategy leverages financial incentives while offering a path to reinvigorate downtown cores.

Seizing Opportunity: The Birth of Arthroto

A municipal incentive in Calgary catalyzed a new approach to urban renewal. Doug Hayden founded Arthroto to systematically transform vacant office buildings into mixed-use residential and hospitality assets - a move that reframes urban decay as a resource.

Calgary’s program set a clear precedent: they would give anybody that owned an office building $75 a square foot for every square foot converted into residential or a hotel. This direct financial support has drawn developers to the table, and Arthroto is structured to maximize the impact of such incentives.

Arthroto’s model is not simply about occupancy; it’s about urban reinvention. By acquiring distressed properties and converting them into vibrant, service-rich environments, the company addresses both housing shortages and the need for dynamic city centers. This approach lays the groundwork for a new urban typology, where former office towers become engines of community life.

The company’s focus on adaptive reuse sets the stage for a deeper transformation in construction methodology - one that prioritizes speed, quality, and sustainability.

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Prefab Revolution Advantages

Few construction strategies deliver both speed and quality, but Arthroto’s adoption of prefabricated interiors and building systems achieves measurable gains on both fronts. By eliminating drywall and standardizing components, the company has reduced new build times by up to 70 percent.

When you’re doing an office interior prefab, the real advantage is you get a better product faster, Hayden explains. This acceleration translates directly into earlier occupancy and improved project economics.

Prefabrication’s impact extends to lifecycle performance. Streamlined assembly not only expedites delivery but also results in interiors that are easier to maintain, adapt, and upgrade. Arthroto’s process challenges entrenched construction norms, offering a replicable model for efficiency and quality in urban redevelopment.

This shift in construction practice dovetails with a parallel evolution in structural materials - one that further amplifies the benefits of adaptive reuse.

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Mass Timber: Structural Lightness and Sustainability

A single material choice can unlock new possibilities for aging office towers. Arthroto’s integration of mass timber introduces a lightweight, renewable alternative to steel and concrete, enabling vertical expansion without extensive retrofitting.

Mass timber is a lighter structure, notes Mitchell Brooks, director of design at Arthroto. This property allows for additional floors atop existing buildings, sidestepping the prohibitive costs of reinforcing legacy structures.

The environmental implications are equally significant. Mass timber construction reduces embodied carbon and supports a lower-impact building lifecycle. As regulatory and market pressures mount for sustainable solutions, Arthroto’s use of mass timber positions its projects at the intersection of innovation and responsibility.

Yet, the adoption of new materials and methods is rarely frictionless - especially in an industry governed by tradition and regulation.

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Overcoming Industry Resistance

Every innovation in construction collides with a thicket of codes, conventions, and skepticism. There are over 20,000 building codes across North America, Hayden observes, highlighting the regulatory complexity that can stall progress.

The inertia of established practice remains a barrier. Developers and contractors often hesitate to embrace prefabrication or mass timber, citing unfamiliarity and perceived risk. Financing structures and union requirements add further layers of complexity, particularly in established markets.

Arthroto’s strategy is to demonstrate, not just advocate. By delivering successful projects that showcase the tangible benefits of new methods, the company aims to shift industry perceptions and create a template for broader adoption.

This pragmatic approach to innovation is mirrored in Arthroto’s market focus, where hospitality and senior living offer both demand and opportunity for differentiation.

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The Hospitality Experience

A shift in urban demand has made experience-driven hospitality a key lever for revitalization. Arthroto’s emphasis on transforming obsolete office buildings into hotels and senior living facilities responds directly to this trend.

People still want to travel. People are still wanting to get out and see the world, Brooks notes, pointing to the resilience of the hospitality sector. This persistent demand creates an opening for developers to deliver environments that blend service, comfort, and urban connectivity.

Arthroto’s developments prioritize the guest experience as a core value proposition. By partnering with leading amenities providers and focusing on design quality, the company ensures that its projects offer more than just accommodation - they deliver a sense of place and community. In a competitive market, this attention to experiential detail is a decisive advantage.

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Expanding the Vision

The momentum behind adaptive reuse and sustainable construction is not confined to a single market. Arthroto is actively pursuing projects in cities such as Nashville and Memphis, aiming to replicate and refine its model at scale.

We think there’s a real shortage of quality experiential places to stay, Hayden asserts, underscoring the persistent gap in urban hospitality offerings. As demographic and economic shifts reshape cities, the demand for flexible, sustainable, and service-oriented spaces will only intensify.

Arthroto’s synthesis of adaptive reuse, prefabrication, and mass timber construction signals a new direction for urban development. By aligning financial, environmental, and experiential priorities, the company is not only addressing the immediate crisis of office vacancy but also establishing a framework for resilient, adaptable cities.

The trajectory of Arthroto’s work suggests that the future of urban revitalization will be defined less by grand gestures and more by the cumulative impact of technical rigor, material innovation, and strategic collaboration. In this landscape, the most durable transformations will be those that reconcile the demands of the present with the possibilities of the built environment’s next chapter.

Frequently Asked Questions

How did Calgary’s municipal incentive program influence Arthroto’s approach to office-to-residential conversions?  Calgary’s program offered $75 per square foot for office space converted to residential or hotel use, directly motivating Arthroto to structure its business model around maximizing the impact of such financial incentives.

What measurable benefits did Arthroto achieve by using prefabricated interiors in their adaptive reuse projects?  By standardizing components and eliminating drywall, Arthroto accelerated build times, enabling earlier occupancy and improved project economics.

Why did Arthroto choose mass timber for structural interventions in aging office towers? Mass timber’s lighter weight enables vertical expansion without major retrofitting, while also reducing embodied carbon and supporting a more sustainable building lifecycle.

What were the main obstacles Arthroto encountered when implementing prefabrication and mass timber construction?  Arthroto faced a complex regulatory environment with thousands of building codes, as well as industry resistance due to unfamiliarity, perceived risk, and challenges related to financing and union requirements.

Why does Arthroto focus on hospitality and senior living in its adaptive reuse projects?  Ongoing demand for experience-driven hospitality and senior living presents an opportunity to create service-rich environments that help revitalize downtowns and distinguish Arthroto’s developments in the market.

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If the future of cities could be measured not by their skylines, but by the health and connection of their residents, how differently might we build? In a market saturated with sprawling developments and underused amenities, the prevailing logic has long been: more units, more of the same. But what if the real innovation lies in subtraction—paring back the superfluous and reimagining the core of community itself?

Nate Helbach’s approach is as much a critique as it is a blueprint.

“One thing I think is just dumb is all these developers that are building 5,000 units, but for every 100 units they have a 300-foot little small fitness center. It’s not useful. It’s a waste of space and tenants never actually use it.”

Instead, Helbach and his team at Neutral are betting on a new model: efficient, beautifully designed buildings with minimal in-unit amenities, anchored by a single, amenity-rich hub that prioritizes health, well-being, and genuine community. The Edison in Milwaukee, set to become the world's tallest mass timber building, is their first large-scale test of this vision—a project that asks not just how we build, but for whom.

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Doing Development Better: The Vision Behind Neutral

Few developers are willing to challenge the entrenched patterns of urban multifamily housing, but Nate Helbach, founder and CEO of Neutral, is doing just that. His approach to mass timber development is rooted in a conviction that urban environments can be both sustainable and deeply connected to resident well-being—not simply collections of units with perfunctory amenities.

“We’re trying to create really efficient low-rise buildings that have beautifully designed units but really no amenities and then a large building that has a ton of amenities,” Helbach explains. Rather than replicating underused amenities in every building, Neutral’s model—exemplified by the Edison in Milwaukee—centralizes resources to foster genuine community and optimize space. This shift challenges the prevailing logic of maximizing unit count at the expense of livability.

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The Edison: Rethinking the Urban Amenity Model

A project poised to become the tallest mass timber building in the world signals more than a technical milestone—it marks a reconfiguration of how urban residents interact with their built environment. The Edison’s design centers on a primary hub packed with amenities—fitness, wellness, and social spaces—while surrounding low-rise buildings focus on efficient, high-quality residences.

“It’s really our first big catalyst project into this idea of having one main large hub and then having a lot of smaller buildings in the same market,” Helbach notes.

By consolidating amenities, Neutral reduces redundancy and encourages residents to engage with shared spaces, countering the isolation often found in conventional developments. This model leverages mass timber’s flexibility to create a network of buildings that function as a cohesive community.

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Navigating Supply Chain Disruptions: Lessons from Edison

The promise of mass timber construction is often tested by the realities of global supply chains. When a fire on a shipping vessel threatened to derail a project’s timeline, Neutral’s reliance on prefabrication and modularity proved decisive. “Fortunately, due to some of the prefabrication and modularity of mass timber, we’re going to be getting our third and fourth shipment ahead of time,” Helbach shares. The modularity of the project allowed the materials to be swapped between floors, keeping the project on schedule, rather than being held up.

This underscores a broader topic: Large scale developers in North America’s dependence on European mass timber manufacturers. Why? It simply comes down to cost. Nate emphasis that the European producers are just more competitively priced. But, with such a long journey - they can introduce logistical risk. Helbach is candid about the need for competitive domestic capacity:

“We need very competitive mass manufacturers in North America.”

The Edison’s experience highlights how localizing supply chains is not just a matter of convenience, but of resilience and sustainability for future projects.

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Expanding Access: Redefining Real Estate Investment

Supply chain innovation is only part of Neutral’s approach; the company is also reimagining who gets to participate in real estate development. By lowering the minimum investment to $10,000 for accredited investors, Neutral is broadening access to institutional-grade assets and inviting a more diverse group of stakeholders.

“We’re giving this kind of institutional quality asset to the masses,” Helbach says.

This direct investment model bypasses traditional intermediaries, fostering transparency and a sense of shared purpose among investors. The result is a more engaged investor community, aligned with the long-term success of sustainable projects.

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Sustainability as Strategy: Aligning Environmental and Economic Value

The intersection of sustainability and profitability is often debated, but for Neutral, it is a calculated alignment. Helbach is unequivocal: “Sustainability is not just a buzzword; it’s a strategic advantage.” By designing buildings that consume resources at a rate commensurate with natural regeneration, Neutral positions itself to capture both higher occupancy rates and rental premiums.

This approach is not merely aspirational. As market demand for green buildings intensifies, the economic rationale for sustainable construction becomes increasingly compelling. Neutral’s projects demonstrate that environmental responsibility and financial performance are not mutually exclusive, but mutually reinforcing.

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Building Community: Designing for Resident Well-Being

The impact of architecture extends beyond the physical envelope; it shapes the social fabric of its occupants. Neutral’s developments are structured to cultivate meaningful connections and support holistic well-being. Amenities are not afterthoughts, but integral to the resident experience—ranging from on-site fitness and nutrition services to access to medical professionals.

“What we are trying to do is basically ensure that the people living in the building actually experience a better life,” Helbach explains.

The data supports this focus: “If you have a friend or a relationship in the building that you live in, you’ll have a 60% chance greater that you will renew your lease year-over-year.” By prioritizing community, Neutral increases tenant retention and satisfaction, reinforcing the value proposition for both residents and investors.

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Mass Timber’s Broader Impact: Linking Urban Demand to Rural Opportunity

The implications of mass timber extend well beyond city limits. As Neutral and others scale up adoption, the demand for locally sourced timber has the potential to revitalize rural economies—particularly in regions transitioning from legacy industries like paper manufacturing.

Helbach frames the challenge succinctly: “How do we get North America to adopt mass timber and use mass timber more often?” The answer lies in fostering collaboration across the supply chain, from forest management to fabrication. By anchoring urban development in rural production, mass timber can serve as a conduit for economic renewal and environmental stewardship.

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Conclusion

Neutral’s trajectory illustrates how seismic shifts in construction methods, investment models, and community design can converge to reshape urban living. The Edison and its successors are not isolated experiments, but part of a broader movement to align sustainability, economic value, and social well-being. As mass timber gains traction and local supply chains mature, the industry faces a pivotal opportunity: to build cities that are not only efficient and profitable, but also resilient and deeply connected to the people—and places—that sustain them.

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Frequently Asked Questions

1. How does Neutral’s amenity model differ from conventional multifamily developments? Neutral centralizes amenities in a single large hub building, while surrounding low-rise buildings focus on efficient, high-quality residences with minimal in-unit amenities. This reduces redundancy and encourages more meaningful community engagement.

2. What specific supply chain challenges did the Edison project encounter, and how were they addressed? A fire on a shipping vessel disrupted mass timber deliveries, but Neutral’s use of prefabrication and modularity allowed them to receive subsequent shipments ahead of schedule, minimizing project delays.

3. How does Neutral’s investment approach broaden access to real estate development? By lowering the minimum investment to $10,000 for accredited investors and bypassing traditional intermediaries, Neutral enables a more diverse group of stakeholders to participate directly in institutional-grade assets.

4. In what ways does Neutral’s design strategy support resident well-being and community retention? Amenities such as fitness, nutrition, and access to medical professionals are integrated into the main hub, and the design encourages social connections among residents, which has been shown to significantly increase lease renewal rates.

5. What broader economic and environmental impacts are associated with Neutral’s use of mass timber? Scaling mass timber construction increases demand for locally sourced timber, which can help revitalize rural economies and promote sustainable forest management practices.

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What if the materials we choose for our buildings could do more than just support roofs and walls—what if they could actively repair some of the environmental harm we’ve caused? This is not a hypothetical for Peter Ewers, who sees every design decision as an opportunity to shift the trajectory of the built environment. “Humans have damaged the earth and our resources over the millennia, and it’s time for us to do something about it,” he insists, framing architecture as both a privilege and a responsibility.

But sustainability, as Ewers is quick to point out, is not a checkbox or a single product choice. It’s a complex equation—one that balances embodied carbon, operational energy, occupant health, and the realities of budget. In the story of the Foothills Unitarian Church, these variables converge: a client’s values, a material’s potential, and a design team’s willingness to challenge assumptions about cost and performance. The result is not just a building, but a case study in how architecture can become a lever for environmental change.

Building a Sustainable Future: The Architect’s Mission

Few professions are as directly implicated in climate change as architecture, where every design decision can either compound or mitigate environmental harm. This reality drives Peter Ewers of Ewers Architecture, who champions a comprehensive approach to sustainability that extends well beyond material selection. For Ewers, architects are uniquely positioned—and obligated—to address the environmental consequences of the built environment.

Ewers asserts, “Humans have damaged the earth and our resources over the millennia, and it’s time for us to do something about it.” This conviction shapes his practice, as seen in projects like the Foothills Unitarian Church, which serves as a testbed for integrated sustainable strategies. Ewers stresses that sustainability is not a checklist of green products; it is a synthesis of energy performance, occupant well-being, and long-term resilience.

Mass Timber: Rethinking Material Assumptions

Cost skepticism often shadows the adoption of new sustainable materials, yet Ewers’ experience with mass timber upended his own expectations. Early in the Foothills Unitarian Church project, he anticipated that cross-laminated timber (CLT) would be priced out of reach.

“I was waiting for that other shoe to drop to say, ‘Oh, you know what? We just can’t afford the mass timber,’” he recalls. Instead, the project revealed that CLT could deliver both economic and architectural value. The sanctuary’s exposed wood ceiling not only fulfilled the client’s vision for a low-carbon, biophilic space but also proved cost-competitive.

This alignment of client priorities and material innovation shows how sustainable choices can be integrated without compromise. By leveraging mass timber, Ewers delivered a solution that satisfied both environmental and experiential goals.

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Budget Constraints: The Cost of Sustainability

The perception that sustainability inflates project budgets remains a persistent obstacle. During the church project, Ewers confronted this directly, working closely with the general contractor to scrutinize every line item.

“If you want that wood look on the inside, this mass timber is not costing you any more money,” he explains, challenging the assumption that green materials always carry a premium. Through careful detailing and value engineering, the team ensured that mass timber was not an add-on, but an integrated, cost-neutral solution.

This project demonstrates that sustainability is often a matter of strategic alignment and early collaboration, not simply increased expenditure. The result is a building that meets both fiscal and environmental benchmarks.

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Innovative Engineering: Expanding Structural Possibilities

Material selection is only the beginning; how those materials are deployed can redefine architectural expression. The structural properties of CLT enabled Ewers to realize design ambitions that would have been difficult with steel or concrete.

“We wanted that thin edge look and we wanted the slab of the roof to span beyond all edges of the exterior walls,” Ewers notes. The team achieved a three-foot cantilevered overhang, using the inherent strength and dimensional stability of CLT. This move not only accentuated the building’s form but also reduced the need for additional structural elements.

By exploiting the unique capabilities of mass timber, the project advanced both aesthetic and performance objectives. The result is a building that leverages material science to achieve architectural clarity.

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All-Electric Systems: Decarbonizing Building Operations

Material choices are only part of the equation; operational energy use remains a dominant factor in a building’s carbon footprint. Ewers Architecture has committed to all-electric systems, eliminating natural gas in favor of technologies such as variable refrigerant flow (VRF).

“We decided several years ago that we were only going to focus on all-electric buildings with clients who desired to pursue net zero energy,” Ewers explains. This approach not only reduces operational emissions but also aligns with the increasing availability of renewable energy sources.

Transitioning to all-electric systems is a decisive move toward decarbonizing building operations. It positions projects for future grid integration and regulatory shifts, while delivering measurable reductions in greenhouse gas emissions.

The Dual Challenge: Operational vs. Embodied Carbon

Reducing operational energy is necessary, but insufficient if the embodied carbon of construction materials is ignored. Ewers underscores the importance of addressing both fronts: “Can we go back and even offset the carbon used to make the building itself?” he asks.

This dual focus requires a nuanced understanding of life-cycle impacts, from sourcing and manufacturing to end-of-life scenarios. By specifying low-carbon materials and optimizing energy systems, Ewers aims to create buildings that not only perform efficiently but also minimize their total carbon legacy.

A comprehensive carbon strategy is now essential for architects seeking to deliver truly sustainable projects. It demands integration across disciplines and a willingness to interrogate every phase of the building process.

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Looking Ahead: Healthier, More Resilient Buildings

Emerging client needs and new research continue to reshape the sustainability agenda. Ewers is currently collaborating with a residential client with multiple chemical sensitivities, prompting a reevaluation of material health and indoor air quality.

“We’re always looking for clients who want to push that limit and push us into a new direction,” he says. This project has led to deeper investigation into non-toxic materials and construction methods that support occupant health.

The drive to create healthier, more resilient buildings is expanding the definition of sustainability. It is no longer enough to reduce energy use or carbon; architects must also consider the lived experience and long-term well-being of building occupants.

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Frequently Asked Questions

How did the use of mass timber (CLT) impact both the cost and design of the Foothills Unitarian Church project? CLT proved cost-competitive while enabling the exposed wood ceiling and cantilevered overhang that fulfilled both the client’s aesthetic and sustainability goals.

What strategies were employed to ensure that sustainability measures did not inflate the project budget? The team worked closely with the general contractor, using value engineering and early alignment to integrate mass timber as a cost-neutral solution.

In what ways did the structural properties of CLT influence the architectural expression of the building? CLT’s strength and dimensional stability allowed for a three-foot cantilevered roof overhang and a thin-edge profile, reducing the need for additional structural elements and enhancing the building’s form.

How does Ewers Architecture address both operational and embodied carbon in their projects? They specify low-carbon materials and optimize all-electric energy systems, aiming to minimize both the carbon used in construction and the emissions generated during building operation.

What prompted a deeper focus on material health and indoor air quality in recent projects? A collaboration with a residential client with multiple chemical sensitivities led the firm to investigate non-toxic materials and construction methods that support occupant health.

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If you had asked a room of architects a decade ago whether a 10-story timber building could stand tall in a seismic hotspot, most would have dismissed the idea as fanciful—if not outright reckless. Yet today, Vancouver’s Hive rises as a striking counterpoint, its honeycomb exoskeleton and timber braced frame system challenging both convention and gravity. What changed? And how did a material once relegated to low-rise construction become the centerpiece of one of North America’s most ambitious urban projects?

For Ryan McClanaghan of DIALOG , the answer is as much about community as it is about engineering. “There’s something about this material and this way of thinking about a project that really captured my imagination,” he recalls of his early exposure to mass timber in Europe. That initial spark—fueled by open collaboration and a willingness to rethink the fundamentals—set him on a path from novice to innovator, culminating in a project that demonstrates what can happen when design, sustainability, and resilience converge.

From Novice to Innovator: Ryan McClanaghan's Journey into Mass Timber

A single encounter with a new material can redirect an entire career. For Ryan McClanaghan, that moment arrived during his studies at the University of Toronto, where early exposure to mass timber set the stage for a transformative path. His formative work term in Berlin, immersed in the European timber scene, catalyzed a fascination that would later position him as a leader in North American mass timber design with The Hive.

“There’s something about this material and this way of thinking about a project that really captured my imagination.” Ryan’s early intrigue was fueled by witnessing projects like a mass timber office building in Helsinki—examples that demonstrated both the technical and cultural momentum of timber in Europe. Returning to Canada with Dialogue, his growing expertise soon converged with the opportunity to lead the design of The Hive.

Rethinking Structure: The Hive’s Perimeter-Driven Timber System

Few North American projects have so thoroughly reimagined the structural logic of mass timber as The Hive. Rather than defaulting to a concrete core, the design team shifted the primary structural elements to the building’s perimeter, unlocking new architectural and engineering possibilities.

“What if we did an all-wood structure above L2?” This question reframed the project’s ambitions, resulting in a 10-story Vancouver building whose cellular exoskeleton and timber braced frame system serve both as expressive façade and as the backbone of its seismic resilience. The integration of timber shear walls and buckling restraint braces demonstrates how mass timber can perform at scale—not just as a material of warmth, but as a robust structural solution.

The Hive’s biophilic strategies—from cascading balconies to generous daylighting—are not mere aesthetic gestures. They are embedded in the building’s structural DNA, with the unique geometry of the façade channeling forces efficiently while fostering occupant well-being. As Ryan notes, “The unique geometry of the building facade carries the forces that act on it, creating a harmonious relationship between form and function.”

This perimeter-driven approach set the stage for the project’s next major challenge: seismic performance in a demanding context.

Navigating Seismic Challenges: Engineering Resilience

Vancouver’s seismic profile demands more than conventional solutions, especially for mass timber structures. The Hive’s design team confronted this directly, seeking to minimize concrete use while meeting stringent performance criteria.

“We only wanted to use concrete as much as we needed to get out of the ground.” This guiding principle led to a predominantly timber superstructure above the second level. The team’s close collaboration with structural engineers yielded a lateral system built around timber buckling restraint braces—an approach that satisfied seismic codes and reinforced the building’s architectural identity.

“We are well above what the performance needs to be,” Ryan explains, underscoring the project’s commitment to both safety and technical rigor. The integration of seismic resilience into the building’s visual language exemplifies how engineering and design ambition can reinforce one another.

The complexity of these challenges required a project culture built on trust and shared expertise—a theme that would define the next phase of The Hive’s development.

Collaboration: The Heart of Successful Mass Timber Projects

When technical ambition meets construction reality, the difference between success and failure often lies in the quality of collaboration. The Hive’s progress depended on a tightly integrated team of architects, engineers, and builders, each contributing specialized knowledge to solve unprecedented problems.

“Teams make projects go,” Ryan emphasizes, reflecting on the necessity of open communication and mutual respect. The project’s unique features—perimeter bracing, exposed timber, and complex connections—demanded iterative problem-solving and a willingness to adapt as new challenges emerged.

“How you solve problems together collaboratively is important,” he notes, highlighting the value of collective intelligence over individual heroics. This ethos extended beyond the core team, as Ryan actively sought input from peers across the industry, reinforcing a culture where knowledge-sharing accelerates progress.

The collaborative momentum built on The Hive would soon propel Ryan into a broader network of mass timber innovators, both locally and abroad.

Learning from the Best: A Journey of Knowledge and Networking

Access to global expertise can accelerate innovation far beyond what’s possible in isolation. Ryan’s deliberate outreach to leaders in mass timber—through site visits, conferences, and direct conversations—provided a foundation of technical insight and professional relationships that shaped his approach to The Hive and beyond.

“I was amazed by the number of doors that opened, the people I met, and the meaningful connections I made.” These experiences not only expanded his technical repertoire but also embedded him in a community where ideas and lessons circulate freely. Ryan encourages peers to seek out these opportunities: “If you can do it, get out in the world and visit some timber projects.”

By immersing himself in the international mass timber community, Ryan gained a nuanced understanding of both the material’s potential and its limitations—knowledge that would inform his approach to hybrid systems and sustainability.

The Future of Mass Timber: Hybrid Approaches and Sustainability

As mass timber matures, the conversation is shifting from material purity to strategic integration. The next frontier lies in hybrid systems that combine timber, concrete, and steel, each deployed where it performs best.

“We love timber and we want to use it in the right places and as much as possible.” This pragmatic philosophy underpins projects like the 19-story hybrid mass timber tower now underway in Vancouver, where timber’s strengths are complemented by other materials to achieve both performance and cost targets.

The adoption of life cycle analysis (LCA) as a design tool—not just a reporting requirement—enables teams to make evidence-based decisions about material selection and environmental impact. “I’m excited about this LCA process not as reporting but as a design tool to make good choices along the way,” Ryan explains, pointing to a future where sustainability is embedded in the earliest design moves, not appended at the end.

This evolution in practice is inseparable from the networks and communities that sustain it—a point Ryan returns to as he considers the broader movement.

Building Momentum: Community, Knowledge, and the Next Chapter

The rapid advancement of mass timber is not the result of isolated breakthroughs, but of a growing community committed to rigorous exchange and shared ambition. Ryan’s experience demonstrates that the most significant progress occurs when expertise is pooled and lessons are openly shared.

“If you’re curious about it, if you’re interested, you’re asking good questions. People love to talk about what they’re up to,” he observes, underscoring the accessibility of the mass timber community to those willing to engage.

As the industry moves toward more complex hybrid systems and deeper sustainability metrics, the need for robust professional networks and transparent dialogue will only intensify. The future of mass timber will be shaped not just by technical innovation, but by the willingness of practitioners to collaborate across disciplines and geographies.

In the end, The Hive stands as a case study in how seismic innovation, collaborative culture, and a commitment to sustainable hybrid systems can converge in a single project. The real measure of progress lies not in isolated achievements, but in the capacity of the field to continually integrate new knowledge, challenge assumptions, and build structures—and communities—that endure.

Frequently Asked Questions

How did The Hive’s structural system differ from typical North American mass timber projects? The Hive moved primary structural elements to the building’s perimeter, using a cellular exoskeleton and timber braced frame system rather than a conventional concrete core.

What strategies were used to address Vancouver’s seismic requirements with minimal concrete? The design team created a predominantly timber superstructure above level two, incorporating timber buckling restraint braces and shear walls to meet and exceed seismic performance standards.

How did collaboration influence the project’s technical and construction outcomes? A tightly integrated team of architects, engineers, and builders engaged in open communication and iterative problem-solving, enabling solutions to unique challenges like perimeter bracing and complex connections.

What role did international knowledge exchange play in shaping The Hive’s design approach? Ryan McClanaghan’s outreach to European mass timber experts through site visits and direct conversations provided technical insights and professional relationships that informed the project’s structural strategies and hybrid system integration.

How is sustainability addressed in The Hive and subsequent projects?The team uses life cycle analysis (LCA) as a design tool to guide material selection and environmental impact, and embraces hybrid systems that combine timber, concrete, and steel to optimize both performance and sustainability.

Lam-Wood Systems, Inc. , led by CEO Luke Ringenberg and COO Jeremy Crandall , offers a streamlined approach to construction that emphasizes coordination and efficiency. Their recent work on the Dharma Chan Monastery serves as a prime example of how a single-supplier model can enhance project outcomes for architects, engineers, and contractors alike.

The Benefits of a Coordinated Approach

In the construction industry, the integration of various materials and systems can often lead to complications. However, Lam-Wood Systems has adopted a model that simplifies this process by acting as a single supplier for multiple components. This approach allows for coordinated CNC files, multi-supplier networks & options, and a unified contract - which significantly reduces the risk of miscommunication and errors during construction and offers unparalleled flexibility + compatibility with materials.

As Ringenberg explains, “On the GC side, they get to write one contract for a whole myriad of material. On the owner’s side, it allows us to better coordinate the building because all those materials are housed under one contract with one entity.” This streamlined process not only enhances efficiency but also mitigates risks associated with project management.

Lam-Woods AEC Recommendations for Project Success

• Write one contract, not five. Using a single POC for CLT, glulam, joists, trusses, steel and connections. Fewer sign-offs, no scope-gap finger-pointing, and a quicker start on site.
• Demand a single CNC/BIM model—owned by the supplier. When Lam-Wood carries the digital twin (and the liability), suppliers of all materials cut exactly what’s drawn and field crews stop chasing down solutions to inaccurate dimensions.
• Test their “pivot capacity.” Ask upfront: “If my design or schedule shifts, how many suppliers can you swap to without chaos?” Multi-supplier networks turn late tweaks into hiccups, not heart attacks.
• Push inventory financing upstream. Lam-Wood pays the supplier upfront and holds the material until erection, and both sides win: producers enjoy immediate cash flow and full production queues, while owners and GCs keep their working capital free.
• Use design-assist engineers early, not after bid. Lam-Wood’s in-house team solves connection clashes in schematic/DD, so GCs aren’t writing change orders..
• Compare full systems, not price per square foot. Fold erection speed, loan carry, and rent considerations into your pro-forma; the cost differences in raw material often collapses at NOI.

The Dharma Chan Monastery: A Case Study in Success

From day one, the Dharma Chan Monastery was a project built on trust, clarity, and tight coordination. The design team, general contractor, and Lam-Wood Systems aligned early in the process around a shared understanding: a structure this complex—blending spiritual intent with hybrid systems—would only succeed with precise integration between architecture, engineering, and supply.

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The building incorporated a diverse mix of materials: deep-depth I-joists from RedBuilt were used to span the crawl space; Microllam® LSL studs and plated roof trusses supported the monks’ living quarters; and sections of the roof combined multiple framing approaches, including LSL wall studs and wood trusses. Lam-Wood’s role was to harmonize these components under a single coordinated model—one contract, one set of shop drawings, one source of accountability.

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But the true signature of the project—and the moment that delivered what Luke Ringenberg called the “honeypot”—was the exposed glulam beams, CLT panels, and hybrid glulam-HSS columns. These elements weren’t just structurally integral; they were the emotional and architectural centerpiece of the building. As Luke put it, they were “integral to the wow factor”, creating a serene, material-rich experience that helped the monastery nestle effortlessly into its high-desert surroundings.

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Lam-Wood’s contribution didn’t stop at procurement. Their team worked closely with the architect to advise on finish selections and material behavior, tailoring recommendations to Colorado’s high-desert climate. “It’s not heavy rainfall—it’s intense sun, dry air,” said Jeremy Crandall. “You need to ask: what’s going to weather well here?” That input directly influenced detailing choices for exposed end-grain, joint transitions, and coatings—ensuring durability without compromising design intent.

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The Dharma Chan Monastery shows what’s possible when a project moves beyond the conventional vendor model. With Lam-Wood acting as a true collaborator—bridging design, engineering, and production—the result wasn’t just technically sound; it was deeply aligned with the client’s spiritual and aesthetic vision. In a region where building materials are constantly tested by the elements, the monastery stands as proof that early coordination, flexible sourcing, and climate-specific design can turn complexity into clarity—and elevate a structure into something sacred.

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Streamlined Design and Engineering Support

One of the key advantages of working with Lam-Wood Systems is their in-house design and engineering support. By employing a team of engineers, Lam-Wood can provide valuable insights that bridge the gap between design and construction. This collaboration ensures that projects remain on track and that any design changes can be accommodated swiftly.

Crandall emphasized the importance of this support, stating, “We can move to a different manufacturer if the design changes that may be suited for a better manufacturer. We have the ability to pivot and inform the design team of any necessary adjustments.” This flexibility is crucial in maintaining project timelines and budgets.

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Expanding the Horizons of Mass Timber

The success of the Dharma Chan Monastery is indicative of a broader trend in the construction industry, where mass timber is increasingly being recognized for its versatility. Ringenberg and Crandall noted that mass timber applications are expanding beyond traditional uses, with projects now including schools, restaurants, and even data centers.

As Crandall pointed out, “Mass timber is not cannibalizing from light frame construction or heavy timber construction. It’s growing the pie.” This growth is essential for the industry, as it opens up new opportunities for innovation and sustainability.

Looking Ahead: The Future of Mass Timber

With the mass timber market projected to grow significantly in the coming years, Lam-Wood Systems is optimistic about the future. Ringenberg highlighted the importance of sustainable forest management, stating, “As forests start to get managed better, we’re going to be able to see more of that fiber come on the market.” This sustainable approach not only benefits the environment but also supports the growing demand for mass timber products.

The collaborative efforts of various stakeholders, from forest owners to designers and manufacturers, are crucial in advancing the mass timber industry. As Crandall noted, “We’re all stewards. We’re all just passing through. But our kids, our grandkids, their grandkids, it’s something that we need to be mindful of.”

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Conclusion

The Dharma Chan Monastery project serves as a powerful example of how a coordinated approach to mass timber construction can lead to successful outcomes. By leveraging a single-supplier model, Lam-Wood Systems is not only enhancing project efficiency but also paving the way for a more sustainable future in the construction industry. As mass timber continues to gain traction, AEC professionals are encouraged to explore the benefits of this innovative approach.

Frequently Asked Questions (FAQs)

1. What is the single-supplier model in mass timber construction? The single-supplier model allows for a unified contract and coordinated materials, reducing risks and enhancing efficiency in construction projects.
2. How did the Dharma Chan Monastery project exemplify this model? The project utilized a variety of materials under one contract, allowing for better coordination and integration of design elements.
3. What role does in-house engineering support play in mass timber projects? In-house engineering support helps bridge the gap between design and construction, ensuring projects remain on track and can adapt to changes.
4. What are some emerging applications for mass timber? Mass timber is being used in a variety of projects, including schools, restaurants, and data centers, expanding its applications beyond traditional uses.
5. How can sustainable forest management impact the mass timber industry? Improved forest management can increase the availability of timber resources, supporting the growing demand for mass timber products and promoting sustainability.

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The team behind UK CLT is on a mission to enhance the construction industry by harnessing the potential of reclaimed or secondary timber. By transforming discarded wood into cross-laminated secondary timber (CLST), they aim to not only reduce waste but also contribute to a more sustainable future in building practices.

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The UK has a significant amount of waste timber that is often discarded or downcycled, leading to missed opportunities for reuse. Colin Rose , Julia Stegemann , and Jonas Breidenbach from UK CLT discussed their innovative approach to reclaiming timber and the broader implications for sustainable construction during a recent conversation. They emphasized the importance of utilizing secondary timber to displace concrete and steel, thereby enhancing the sustainability of building materials.

The Journey to Reclaimed Timber

Colin, a professor of environmental engineering at UCL, shared how the idea of reclaiming timber began as part of a PhD project focused on reusing building components. “I was trying to look at the systems for how a city can enable more reuse of the stuff that’s currently being discarded,” he explained. This led to practical experiments, including reclaiming floorboards from a building slated for demolition and transforming them into usable timber products.

The team believes that reclaimed timber not only extends the life cycle of materials but also enhances carbon sequestration. “The more of that timber source we have, the more concrete and steel we can displace,” Colin noted. This approach aligns with the principles of the circular economy, which emphasizes cycling materials at their highest value.

The Aesthetic and Structural Benefits of Reclaimed CLST

One of the standout features of CLST is its unique character and history. Jonas highlighted that reclaimed timber carries stories from its previous life, adding aesthetic value to new constructions. “It’s just 300 years in total of history that you take and you manufacture it to something which, when it’s then locally used, gives a tangible source where it comes from,” he said.

From a structural perspective, the team has found that reclaimed CLT performs comparably to virgin timber. “From a mechanical perspective, there’s no difference,” Jonas stated, referencing their latest research that indicates reclaimed timber can meet or exceed the structural values of new materials.

Overcoming Challenges in the Circular Economy

Despite the promising potential of reclaimed timber, the UK CLT team acknowledges several challenges. One significant hurdle is the lack of established grading systems for reclaimed timber, which can impact confidence in its mechanical performance. “There’s a need for a grading system that works for secondary timber,” Colin explained.

Additionally, the team is focused on building relationships with demolition contractors to ensure a steady supply of high-quality feedstock. “The quality of the feedstock we get into the process has a dramatic impact on all manufacturing that happens,” Jonas noted, emphasizing the importance of collaboration in the supply chain.

Future Directions for UK CLT

Looking ahead, UK CLT aims to secure larger-scale demonstration projects that can showcase the practical applications of reclaimed timber in construction. They are also exploring innovative production methods, such as mobile factories that can process timber on-site, thereby reducing transportation emissions and costs.

As the conversation wrapped up, the team expressed optimism about the future of reclaimed timber in the construction industry. “We want people to look again at all things that they’re currently discarding and see not a problem of waste, but an opportunity,” Colin concluded.

Conclusion

UK CLT is at the forefront of a movement that seeks to redefine the role of timber in construction. By reclaiming and repurposing timber, they are not only addressing waste but also contributing to a more sustainable and circular economy. As the industry evolves, the lessons learned from UKCLT’s innovative practices will serve as a blueprint for future projects, encouraging a shift towards more responsible building materials.

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Frequently Asked Questions (FAQs)

1. What is reclaimed timber?

Reclaimed timber is wood that has been salvaged from old buildings or structures and repurposed for new construction projects.

2. How does CLST compare to virgin timber?

Research indicates that CLST performs similarly to virgin timber in terms of structural integrity and mechanical properties.

3. What are the benefits of using reclaimed timber?

Using reclaimed timber reduces waste, extends the life cycle of materials, and contributes to carbon sequestration, making it a more sustainable choice.

4. What challenges does CLST face?

Key challenges include the lack of established grading systems for reclaimed timber and the need for reliable supply chains for high-quality feedstock.

5. What future projects is UK CLT pursuing?

UKCLT aims to develop larger-scale demonstrator projects and explore innovative production methods, such as mobile factories for on-site timber processing.

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Dean Lewis, Director of Mass Timber and Prefabrication at Skanska, shares his insights on the evolving landscape of mass timber construction. In a recent episode of the Mass Timber Group Show, hosted by Brady Potts, Lewis discussed the trends he is monitoring, predictions for market changes, and recommendations for holistic project planning in the mass timber sector.

As the mass timber market continues to mature, Lewis emphasizes the importance of understanding building code trends, land use incentives, and the overall success of project delivery. With Skanska's extensive experience in mass timber projects, including the Portland International Airport expansion, Lewis is well-positioned to provide valuable insights into the future of this innovative construction method.

The Evolving Market Landscape

Lewis notes that while mass timber has traditionally been associated with commercial office spaces, the market is shifting. "Commercial office has quieted down a little bit," he explains, attributing this change to the impacts of COVID-19 and rising interest rates. However, he remains optimistic about the future, highlighting a surge in K-12 education, higher education, and civic projects. "These projects are invigorating because they allow students and staff to experience mass timber in their built environment," he adds.

The adoption of mass timber is also being driven by changes in building codes. Lewis points to the recent adoption of the PRG 320 standard, which has paved the way for cross-laminated timber (CLT) and mass plywood panels (MPP) to be included in the International Building Code (IBC). "We now have 8 to 18 story prescribed options, and in the 2024 IBC, we can go to 12 stories type IVB fully exposed," he states. This progress is crucial for expanding the potential applications of mass timber in various building types.

Incentives and Regulations: The Carrot and the Stick

Lewis highlights the role of jurisdictional incentives in promoting mass timber construction. He cites the City of Redmond, Washington, as an example of a progressive approach, where the use of mass timber can increase a building's floor area ratio (FAR) by two. "These types of land use incentives are really what's going to drive the next generation of mass timber buildings," he asserts. By providing upfront incentives, jurisdictions can encourage developers to consider mass timber as a viable option from the outset.

On the regulatory side, Lewis acknowledges the growing trend of jurisdictions implementing stricter carbon offset requirements. "As certain jurisdictions start to take that on, it will make design teams and owners ask the question of how we are going to build this building," he explains. This shift will require a more thoughtful approach to project planning, moving away from cost-driven decisions to more sustainable practices.

Addressing Developer Concerns

Despite the positive trends, Lewis recognizes that some developers remain hesitant about mass timber due to perceived costs and a lack of experienced labor. "We need to address that issue with developers," he says. He recalls a time when Skanska was able to successfully integrate mass timber into projects that were initially designed for concrete or steel. "The change now that's really exciting is we're getting projects that are just from the start mass timber," he notes, emphasizing the importance of early involvement in the design process.

Lewis advocates for a holistic approach to project planning, where all aspects of construction are considered from the beginning. "If you're just looking at the frame to frame, you're going to struggle," he warns. Instead, he encourages teams to consider factors such as foundations, lateral systems, finishes, and overall project timelines to fully realize the benefits of mass timber.

Successful Project Delivery: Key Takeaways

Effective communication and collaboration are essential for successful mass timber project delivery. Lewis stresses the importance of having a team that is invested in the overall product rather than just their individual scopes. "Overall project success starts with communication," he states. He also highlights the need for careful planning and coordination, particularly regarding shop drawings and the integration of ancillary systems.

Lewis shares insights from his experience with moisture mitigation and building acclimation, particularly in the Pacific Northwest's challenging climate. "If you can coordinate it up front in the specifications, you can mitigate water infiltration," he advises. By implementing robust moisture management plans and ensuring proper acclimation of materials, teams can avoid costly delays and maintain project schedules.

Looking Ahead: The Future of Mass Timber

As the mass timber industry continues to grow, Lewis envisions a future where mass timber is on equal footing with other building materials. "We need all materials to be greener," he asserts, emphasizing the importance of sustainability in construction. He believes that as the industry matures, there will be more opportunities for mass timber to be utilized in a wider range of projects, from police stations to churches.

Lewis is optimistic about the future of mass timber and Skanska's role in it. "We're starting to see the East Coast parallel the West Coast in terms of activity," he notes. With a growing backlog of projects and increasing interest in mass timber, he believes that the industry is poised for significant growth.

Conclusion

Dean Lewis's insights into the mass timber market reveal a dynamic and evolving landscape. As building codes adapt, incentives grow, and project delivery methods improve, the potential for mass timber construction continues to expand. By embracing a holistic approach to project planning and fostering collaboration among stakeholders, the industry can unlock the full benefits of this sustainable building material.

Frequently Asked Questions (FAQs)

1. What trending in the mass timber market?
   Lewis notes a shift from commercial office projects to K-12 education, higher education, and civic projects, driven by changes in building codes and incentives.
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2. How are building codes impacting mass timber construction?
   Recent updates to the International Building Code have expanded the allowable height and design options for mass timber buildings, facilitating broader applications.
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3. What role do jurisdictional incentives play in promoting mass timber?
   Incentives, such as increased floor area ratios for mass timber buildings, encourage developers to consider mass timber as a viable option from the outset.
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4. What challenges do developers face when considering mass timber?
   Developers often cite concerns about costs and a lack of experienced labor as barriers to adopting mass timber in their projects.
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5. What is the importance of a holistic approach to project planning in mass timber construction?
   A holistic approach considers all aspects of construction, from foundations to finishes, ensuring that the benefits of mass timber are fully realized and project timelines are maintained.

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In the rapidly evolving landscape of architecture and construction, hybrid building systems are emerging as a key solution to meet the demands of modern construction. In a recent episode of the Mass Timber Group Show, Ricardo Brites and Nick Milestone from Mercer Mass Timber discussed their innovative approach to integrating cold-formed steel (CFS) with cross-laminated timber (CLT) to create efficient and cost-effective hybrid solutions. This article delves into their insights on the future of mass timber construction and the potential of hybrid systems.

The Rise of Hybrid Construction

Mercer Mass Timber has positioned itself at the forefront of the mass timber industry, particularly following its acquisition of a CLT facility in Spokane in August 2021 and the Structurlam asset in June 2023. This strategic growth has enabled the company to develop a robust capacity for producing both CLT and glulam, making it one of the largest mass timber producers in North America.

As Nick Milestone noted, “Hybrids pencil out way better than pure timber,” emphasizing the need for solutions that balance cost and performance. The integration of CFS with CLT allows for a versatile approach that can adapt to various market demands while maintaining the aesthetic and environmental benefits of mass timber.

Why Combine CFS and CLT?

The synergy between CFS and CLT is rooted in their complementary properties. Both materials can be designed, manufactured, and installed to identical tolerances, which facilitates a seamless integration process. This compatibility is particularly advantageous in projects where structural efficiency and speed of construction are paramount.

Ricardo Brites highlighted that “the amount of volume and construction we have and the prices and the costs of mass timber are not 100% aligned yet,” indicating that hybrid solutions can serve as a practical entry point for clients unfamiliar with mass timber. By leveraging the strengths of both materials, Mercer aims to create structures that are not only sustainable but also economically viable.

Operational Improvements and Market Adaptation

Mercer has made significant strides in operational efficiency, particularly through the use of advanced technology in their manufacturing processes. The company employs CNC programming to ensure that each piece of timber is pre-finished with precise cuts and routes, minimizing waste and rework on-site. This level of preparation allows for a smoother construction process, reducing the overall timeline by 20–25%.

The company’s commitment to early collaboration with clients and contractors is also crucial. As Milestone pointed out, “Early collaboration and coordination dictate the efficiencies of mass timber.” By agreeing on grid lines and load-bearing members early in the design phase, Mercer can optimize the construction process and avoid costly delays.

Addressing Challenges in Hybrid Systems

While the integration of CFS and CLT presents numerous advantages, it is not without its challenges. Brites noted that the connection between the two materials requires careful consideration to avoid issues such as compression perpendicular to the grain of the timber. This necessitates a holistic approach to design and construction, ensuring that all elements work together seamlessly.

Fire safety is another critical consideration. Hybrid buildings are classified similarly to heavy timber structures, allowing for exposed wood elements while meeting stringent fire safety codes. The advancements in code provisions, particularly in states like Colorado and California, are paving the way for more innovative designs that can showcase the beauty of mass timber.

Looking Ahead: The Future of Hybrid Construction

As the construction industry continues to evolve, the demand for hybrid systems is expected to grow. Brites and Milestone anticipate a significant uptick in projects utilizing CFS and CLT, particularly in the residential sector. With the market poised for recovery and increased demand for multifamily housing, Mercer is preparing to scale its operations to meet future needs.

The potential for hybrid construction is vast, with applications ranging from residential buildings to educational institutions and beyond. As Milestone stated, “We’re getting our sales market ready for when the big push comes.” This proactive approach positions Mercer to capitalize on emerging opportunities in the mass timber market.

Conclusion

Mercer Mass Timber is leading the charge in hybrid construction, combining the strengths of cold-formed steel and cross-laminated timber to create innovative, efficient, and sustainable building solutions. As the industry moves towards a more collaborative and technology-driven future, the insights shared by Brites and Milestone underscore the importance of adaptability and responsiveness to market demands.

The journey towards widespread adoption of hybrid systems is just beginning, and with companies like Mercer at the helm, the future of mass timber construction looks promising.

Frequently Asked Questions (FAQs)

1. What is hybrid construction?
   Hybrid construction combines different materials, such as cold-formed steel and cross-laminated timber, to leverage their unique strengths and create more efficient and sustainable buildings.
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2. Why is Mercer focusing on CFS and CLT integration?
   The combination of CFS and CLT allows for structural efficiency, cost-effectiveness, and adaptability to various market demands, making it a practical solution for modern construction.
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3. How does Mercer ensure operational efficiency in its manufacturing processes?
   Mercer employs CNC programming to pre-finish timber components with precise cuts, minimizing waste and rework, and streamlining the construction process.
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4. What are the fire safety considerations for hybrid buildings?
   Hybrid buildings are classified similarly to heavy timber structures, allowing for exposed wood elements while adhering to stringent fire safety codes.
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5. What is the future outlook for hybrid construction?
   The demand for hybrid systems is expected to grow, particularly in the residential sector, as the market recovers and seeks innovative building solutions.

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The mass timber industry is at a pivotal moment, balancing the demands of sustainability with the realities of production and project management. In a recent episode of the Mass Timber Group Show, hosts Nic Wilson and Brady Potts engaged with Jean-Marc Dubois, the Director of Business Development at Nordic Structures, to discuss the challenges and opportunities facing this innovative sector.

The Commoditization Debate: Customization vs. Standardization

A significant topic of discussion was the ongoing debate about the commoditization of cross-laminated timber (CLT). Dubois emphasized that while uniform design and production can streamline processes, a one-size-fits-all approach is impractical due to the diverse characteristics of wood species and geographical factors. “You cannot just have one size fits all manufacturing of raw material based on Dimension Lumber,” he stated, highlighting the importance of optimizing resource usage based on specific wood characteristics.

Nordic Structures distinguishes itself by offering a comprehensive package that goes beyond just CLT and glulam. This includes design-assist services and transparent pricing, which are crucial for large-scale projects. Dubois noted, “It’s much more than just a product; you’re not just buying glue lam or CLT; you’re buying all of the wraparound support that comes with it.”

Capacity Challenges in the Mass Timber Industry

Despite a strong production capacity in North America, Dubois pointed out that the industry's absorption is inconsistent. Project delays can significantly impact manufacturers' schedules and cash flow, creating a need for a more stable project pipeline. “We have not fulfilled the minimum requirement for full utilization in our plant... it’s just an economic reality,” he explained, stressing that project slippage can lead to severe financial repercussions for manufacturers.

He advocated for a focus on workforce housing and mid-rise structures rather than solely on tall buildings, which often attract more attention but do not necessarily address the pressing need for affordable living spaces. “The ability to build a good quality structural product that can be used and is efficient... should allow for urban workers to actually live in the cities that they work in,” Dubois remarked.

Sustainability and Carbon Pricing: The Path Forward

Sustainability remains at the core of Nordic Structures' mission. Dubois expressed a strong commitment to capturing carbon at scale, stating, “I want to put carbon into buildings instead of putting it into the air.” He highlighted the growing importance of carbon pricing in the mass timber industry, noting that more projects are now considering their carbon footprint as a critical factor in decision-making.

As the industry evolves, Dubois sees a shift towards non-traditional uses for mass timber, particularly in sectors like data centers and warehouses, which are increasingly seeking sustainable solutions. “We’re seeing more and more of that as things progress,” he noted, indicating a positive trend towards integrating mass timber into various building types.

The Future of Nordic Structures and Mass Timber

Looking ahead, Nordic Structures aims to continue expanding its operations while reducing its carbon footprint. Dubois shared that the company has grown from a single sawmill to multiple facilities, now managing 16 million acres of forest land under sustainable practices. “We want to continue to make an impact at scale with good social governance,” he stated, emphasizing the importance of community engagement in their operations.

In conclusion, Dubois called for a collective effort within the industry to address project slippage and enhance the long-term viability of mass timber. “We need more successful business; there’s a huge opportunity for everyone in the industry,” he asserted, encouraging stakeholders to collaborate and innovate for a sustainable future.

Frequently Asked Questions (FAQs)

What is the main challenge facing the mass timber manufacturing industry today?
The primary challenge is project slippage, which affects manufacturers' schedules and cash flow, leading to inconsistencies in production capacity.

How does Nordic Structures differentiate itself in the mass timber market?
Nordic Structures offers a comprehensive package that includes design-assist services and transparent pricing, focusing on large-scale projects rather than just selling products.

What role does carbon pricing play in the future of mass timber?
Carbon pricing is becoming increasingly important as more projects consider their carbon footprint, influencing decisions in the mass timber sector.

Why is there a focus on workforce housing in mass timber construction?
Focusing on workforce housing addresses the urgent need for affordable living spaces in urban areas, allowing workers to live closer to their jobs.

What is Nordic Structures' vision for the future?
Nordic Structures aims to expand its operations sustainably while reducing its carbon footprint and engaging with local communities to ensure responsible resource management.

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As California grapples with a housing crisis and increasing wildfire risks, mass timber emerges as a sustainable solution poised to reshape the state's construction landscape. In a recent episode of the Mass Timber Group Show, host Brady Potts engaged with Scott Ehlert, CEO, and Mark Little, Director of Product Innovation at Fabric Mass Timber, to discuss the transformative potential of mass timber in California's $145 billion construction market.

The Need for Mass Timber Solutions in California

California faces a daunting challenge: the state needs to build 2.5 million housing units in the next five to six years to meet demand and control skyrocketing home prices, which recently surpassed $900,000 for the first time. Ehlert emphasized the urgency, stating, "This is a beast of a problem that current traditional building methods just can't solve."

The introduction of mass timber offers a promising alternative. Ehlert noted that mass timber construction aligns with existing building methodologies, allowing for faster and more efficient construction without requiring a complete overhaul of current practices.

Wildfire Fiber Utilization and Forest Health

The dual crises of housing and wildfires in California are interconnected. Ehlert explained that the state is desperate to remove excess biomass from its forests, which poses a significant wildfire risk. "We need to go more vertical on that mass timber," he said, highlighting how mass timber can utilize this excess fiber while addressing housing needs.

By leveraging wildfire-thinned wood, Fabric Mass Timber aims to create a sustainable supply chain that not only supports housing development but also promotes healthier forests. This approach is crucial as California continues to face devastating wildfires.

The Impact of Assembly Bill 2446 (AB 2446)

A significant legislative development is California's Assembly Bill 2446, which mandates a 20% reduction in embodied carbon in building materials by 2030 and a 40% reduction by 2035. This bill affects approximately 70% of the state's construction industry, including commercial buildings over 10,000 square feet and residential buildings with more than five units.

Ehlert believes that AB 2446 will catalyze mass timber adoption, stating, "We think 2446 is just going to make that growth curve just straight up and down." The bill serves as a bridge between the current knowledge gap and the incentives needed to drive mass timber's integration into California's construction practices.

Future Factory Plans in Redding, CA

Fabric Mass Timber is on track to open California's first mass timber factory in Redding, with plans to begin operations by mid-2028. This facility will not only produce mass timber products but also serve as a hub for education and training, addressing the skills gap in the construction workforce.

Ehlert and Little emphasized the importance of a customer-centric approach, stating, "Our approach is really to deliver projects, not just products." By providing comprehensive support to builders and developers, Fabric Mass Timber aims to empower a broader base of contractors to confidently adopt mass timber solutions.

Innovative Solutions for Homeless Housing

In addition to addressing the housing crisis, Fabric Mass Timber is focusing on innovative solutions for homeless housing. The company is collaborating with organizations like YSA in Oakland to develop mass timber-based systems that maximize density and efficiency.

Little explained, "We can fit 32 units on the footprint of four existing tiny homes," showcasing the potential for mass timber to provide more effective housing solutions. The design philosophy emphasizes biophilic benefits, creating calming environments for vulnerable populations.

A Customer-Centric Approach to Mass Timber Adoption

Fabric Mass Timber is committed to enhancing the customer experience by providing tools and resources that simplify the adoption of mass timber. Ehlert noted, "We want to empower builders to tap into the benefits of mass timber without feeling intimidated."

The company is also working with local colleges to develop curricula that address the entire supply chain, from forestry to manufacturing and installation. This educational initiative aims to build a knowledgeable workforce ready to embrace mass timber as a standard in construction.

Conclusion

Mass timber is not just a construction material; it represents a holistic approach to solving California's pressing challenges of housing and wildfire management. As Fabric Mass Timber prepares to launch its factory and expand its innovative solutions, the potential for mass timber to revolutionize the state's construction landscape is becoming increasingly clear.

Whether you're an architect, builder, or policy maker, the message is clear: mass timber is a sustainable, efficient, and beautiful solution that can help California meet its housing needs while promoting forest health.

Frequently Asked Questions (FAQs)

What is mass timber, and why is it important?
Mass timber is an engineered wood product used in construction, valued for its sustainability, strength, and versatility, providing a low-carbon alternative to steel and concrete.

How does AB 2446 impact the construction industry?
AB 2446 mandates a reduction in embodied carbon in building materials, significantly affecting a large portion of California's construction industry and promoting the use of sustainable materials like mass timber.

What are the benefits of using wildfire-thinned wood in mass timber construction?
Utilizing wildfire-thinned wood helps reduce fire risks while providing a sustainable source of material for construction, promoting healthier forests and addressing housing needs.

How is Fabric Mass Timber addressing the housing crisis?
Fabric Mass Timber is developing innovative mass timber solutions that maximize density and efficiency, particularly for homeless housing, to provide more effective and sustainable living options.

What educational initiatives is Fabric Mass Timber pursuing?
The company is collaborating with local colleges to develop curricula that cover the entire mass timber supply chain, from forestry to manufacturing and installation, to build a knowledgeable workforce.

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As urban landscapes evolve, mass timber is emerging as a key player in sustainable construction. In a recent episode of the Mass Timber Group Show, hosts Nic Wilson and Brady Potts delved into the latest trends in timber, focusing on Denver's ambitious River Mile development and innovative construction solutions like Carpentry Plus’s Timber Core modular system.

Denver’s River Mile Development: A City Within a City

The River Mile project is a monumental undertaking, spanning 600 acres in downtown Denver, with plans to increase the city’s developable square footage by 40%. This massive development, which includes the area surrounding the Broncos Stadium, is poised to transform the urban landscape into a vibrant community featuring residential, commercial, and recreational spaces.

Brett McCormack, a facilities expert, highlighted the significance of this project, noting that it represents a “city within a city.” The River Mile aims to integrate sustainable practices, with a potential focus on mass timber construction, which is gaining traction in the area. The project is not just about building; it’s about creating a livable, walkable community that prioritizes sustainability and innovation.

Mass Timber’s Role in River Mile Development

The River Mile development may be looking to incorporate mass timber as a core component, if one reads between the lines, with 20% of the student projects from the Rocky Mountain Real Estate Challenge mandated to utilize this sustainable material in conceptual plans for the space. This initiative, sponsored by Revesco Properties, the developer behind the project, reflects a growing trend in urban development where sustainability is prioritized.

Innovative Solutions: Timber Core Modular System

A significant breakthrough in mass timber construction is the introduction of the Timber Core modular system by Carpentry Plus. This innovative solution addresses a critical gap in the market—efficient and sustainable core systems for mid and high-rise buildings.

Traditionally, concrete or steel cores have dominated the construction of these structures, often leading to lengthy installation times. However, the Timber Core system allows for rapid installation, with modules that can be set in place in about an hour per floor. This efficiency not only reduces construction time but also enhances safety and sustainability, as the system is crafted from sustainably sourced materials.

Russ Brotnov, the CEO of Carpentry Plus, emphasized the system's benefits: “Timber Core is a faster, safer, and more sustainable stair solution.” The modular design allows for flexibility in construction, making it suitable for various building types, including those that utilize hybrid systems.

Denver’s 550,000 Sq. Ft. Mass Timber Residential Complex

Among the exciting developments in Denver is a 550,000 square foot mass timber residential complex, set to become one of the largest of its kind in the United States. This project, located near the Broncos Stadium, is expected to redefine urban living in Denver, combining modern design with sustainable practices.

As the construction industry continues to embrace mass timber, this residential complex will serve as a benchmark for future projects, demonstrating the material's potential in creating large-scale, eco-friendly housing solutions.

The Future of Mass Timber in Denver and Beyond

The momentum behind mass timber in Denver is indicative of a broader trend in the construction industry. As cities grapple with sustainability challenges, mass timber offers a viable solution that aligns with environmental goals. The River Mile development, Walmart’s new campus, and innovative products like Timber Core are paving the way for a future where mass timber is a standard in urban construction.

As Nic Wilson and Brady Potts concluded in their discussion, the future of mass timber is bright, with exciting developments on the horizon. The integration of mass timber into Denver’s urban fabric not only enhances the aesthetic appeal of the city but also contributes to a more sustainable and resilient built environment.

Frequently Asked Questions (FAQs)

What is mass timber, and why is it important?
Mass timber is an engineered wood product used in construction, valued for its sustainability, strength, and versatility, providing a low-carbon alternative to traditional materials like steel and concrete.

What is the River Mile development?
The River Mile is a 600-acre urban development project in Denver aimed at increasing the city’s developable square footage by 40%, integrating residential, commercial, and recreational spaces with a focus on sustainability.

How does the Timber Core modular system work?
The Timber Core system allows for rapid installation of modular stair cores, with each module capable of being set in place in about an hour per floor, significantly reducing construction time and enhancing safety.

What are the benefits of using mass timber in construction?
Mass timber offers numerous benefits, including reduced carbon emissions, faster construction times, and improved aesthetic appeal, making it an attractive option for modern urban development.

As the construction industry increasingly seeks sustainable solutions, fallen trees are emerging as a cornerstone of eco-friendly building practices. In a recent episode of the Mass Timber Group Show, hosts Nic Wilson and Brady Potts discussed how innovative companies like Cambium Carbon are transforming urban wood waste into valuable products, and later how the industry is addressing the insurance challenges faced by mass timber projects.

Cambium Carbon: Turning Waste into Wealth

Cambium Carbon is revolutionizing the way we think about fallen trees. Their mobile app, likened to "Uber for Logs," connects arborists with log trucks to transport trees that would otherwise go to waste directly to sawmills. This innovative approach not only prevents valuable timber from ending up in landfills but also creates a range of products, including dimensional lumber, siding, and decking.

Ben Christensen, co-founder of Cambium, emphasizes the importance of this initiative: “We’re trying to get out there sooner to take those fallen logs and bring them into manufacturing.” The company has already processed 3.1 million board feet of timber, equivalent to the energy needs of 147 homes, and has planted nearly 5,800 trees to close the sustainability loop.

Mass Timber Insurance Playbook: A Game Changer for Developers

While the potential for mass timber is vast, the industry faces significant insurance challenges. Traditional insurance models rely on historical data, which is lacking for mass timber structures. This gap often leads to higher premiums and a disconnect between insurers and builders.

To address this issue, the newly released Mass Timber Insurance Playbook provides actionable strategies for aligning insurers, developers, and builders. This resource outlines best practices and risk mitigation strategies tailored specifically for mass timber projects, ensuring they are both insurable and cost-effective.

“Insurance can be drier than a popcorn fart,” Wilson quipped, highlighting the need for engaging discussions around this critical aspect of construction. The Playbook encourages collaboration among all stakeholders, from architects to insurance providers, to ensure that mass timber projects can move forward without financial roadblocks.

Microsoft’s Commitment to Sustainable Data Centers

In a significant move towards sustainability, Microsoft is integrating mass timber into its data center designs. By using cross-laminated timber (CLT), the tech giant aims to reduce the embodied carbon footprint of its facilities by up to 65% compared to traditional concrete methods. This shift not only showcases the versatility of mass timber but also sets a precedent for other large corporations to follow suit.

As Wilson noted, “These big companies have to look good to the public, and there’s no better way to do that than to build sustainably.” Microsoft’s commitment to sustainable construction is part of a broader trend, with other major players like Google and Walmart also investing in mass timber solutions.

Conclusion: The Future is Bright for Mass Timber

The discussions on the Mass Timber Group Show highlight a pivotal moment for the construction industry. With innovative solutions like Cambium Carbon’s app and the Mass Timber Insurance Playbook, the path to sustainable construction is becoming clearer. As more companies embrace mass timber, the potential for eco-friendly building practices will only continue to grow.

Whether you’re an architect, builder, or developer, the message is clear: mass timber is not just a trend; it’s a sustainable future waiting to be built.

Frequently Asked Questions (FAQs)

What is Cambium Carbon's role in sustainable construction?
Cambium Carbon connects arborists with log trucks to upcycle fallen trees into valuable products, preventing waste and promoting sustainability.

What challenges does mass timber face in terms of insurance?
Mass timber projects often encounter higher insurance premiums due to a lack of historical data, leading to a disconnect between insurers and builders.

How does the Mass Timber Insurance Playbook help developers?
The Playbook provides strategies for aligning insurers, developers, and builders, ensuring mass timber projects are insurable and cost-effective.

What is Microsoft doing to promote sustainability in its data centers?
Microsoft is integrating cross-laminated timber into its data center designs, aiming to reduce embodied carbon emissions by up to 65%.

What design considerations are important for mass timber longevity?
Simple adjustments, such as a 5-degree angle back cut on glue-laminated beams, can enhance durability and moisture resistance in mass timber structures.

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In the ever-evolving world of architecture, engineering, and construction (AEC), mass timber continues to make waves as a sustainable and efficient building material. But as Jamie Pobre Sullivan , an associate at Fast + Epp , reminds us, mass timber is not the only material in the toolbox. In a recent episode of the Mass Timber Group Show , Jamie shared her insights into the British Columbia Institute of Technology y’s (BCIT) new hybrid mass timber student housing project. This 12-story structure, located in Burnaby, British Columbia, is a testament to the potential of hybrid construction, blending mass timber with steel and concrete to create a sustainable, efficient, and innovative building.

If you’re an AEC professional curious about the future of hybrid construction, this article will take you through the key highlights of Jamie’s discussion, from the structural systems and material choices to the construction process and lessons learned.

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A Hybrid Approach: The BCIT Student Housing Project

The BCIT student housing project is a 12-story hybrid structure featuring 11 stories of cross-laminated timber (CLT) floors supported by steel hollow structural section (HSS) columns, all resting on a concrete podium. The building includes a basement for storage and mechanical units, a ground floor with amenities and office spaces, and 11 stories of single-occupancy student suites.

Jamie described the project as a “Brock Commons 2.0,” referencing the University of British Columbia’s Brock Commons Tallwood House, an 18-story mass timber building that set a new standard for tall timber construction. BCIT’s project aimed to replicate the benefits of Brock Commons, including cost competitiveness, reduced carbon footprint, and rapid construction timelines.

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Why Steel Hollow Structural Section Columns?

One of the standout features of the BCIT project is its use of steel HSS columns. While Brock Commons utilized a concrete core system, the BCIT team opted for steel to enhance prefabrication and streamline construction. Jamie explained that steel allowed for shop-installed, prefabricated components that could be lifted into place, reducing the need for temporary shoring during construction.

The team also designed the building’s egress cores to be self-stabilizing, minimizing the need for additional structural support. By integrating the lateral system into the building’s cores, they were able to hide most of the structural elements within fire-rated walls, maintaining a clean and functional design.

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The Role of Western Hemlock in CLT

A unique aspect of the BCIT project is its use of Western Hemlock in the CLT, a less common choice compared to Spruce-Pine-Fir (SPF) or Douglas Fir. The decision to use a Hem-Fir option was driven by on-site delays and the need to diversify the material supply chain. The supplier, Kalesnikoff Mass Timber, leveraged their expertise in drying Hemlock to ensure its suitability for the project.

Extensive testing, conducted in collaboration with the University of Northern British Columbia, revealed that Hemlock’s rolling shear values exceeded conservative code assumptions. This data not only validated the use of Hemlock for the BCIT project but also opened the door for its broader application in mass timber construction.

Construction Efficiency: A Collaborative Effort

The BCIT project exemplifies the benefits of early collaboration and design-assist partnerships. The general contractor, Ledcor , joined the project during the design phase, along with key trades for steel, mass timber, and façade systems. This early involvement allowed the team to address potential challenges and optimize the construction process.

The construction schedule was meticulously planned, with each core taking approximately eight days to erect and CLT floors being installed at a rate of one floor per week. The team also implemented a comprehensive moisture management plan, a critical consideration in British Columbia’s rainy climate. By enclosing each floor two levels below the active construction level, they ensured that the building remained dry and on schedule.

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Lessons Learned and Industry Implications

The BCIT project is more than just a student housing building; it’s a case study in the potential of hybrid construction. Jamie highlighted several key takeaways:

1. Material Synergy: The project demonstrates the benefits of combining mass timber with steel and concrete, leveraging the strengths of each material to create a more efficient and sustainable structure.

2. Prefabrication and Quality Control: By prefabricating components in a controlled environment, the team achieved higher quality and reduced on-site labor, enhancing both safety and efficiency.

3. Collaboration and Communication: Early involvement of all stakeholders, from contractors to material suppliers, was crucial in addressing challenges and ensuring a smooth construction process.

4. Data-Driven Design: Extensive testing and research, particularly on Hemlock CLT, provided the confidence needed to push the boundaries of mass timber construction.

5. Future Applications: The success of the BCIT project paves the way for similar hybrid structures in other sectors, such as hospitality and social housing.

Looking Ahead: The Future of Hybrid Construction

As Jamie pointed out, hybrid construction is not just a trend; it’s the future. By blending materials like mass timber, steel, and concrete, AEC professionals can create buildings that are not only sustainable but also adaptable to various applications. From student housing to hotels, the possibilities are endless.

Jamie also emphasized the importance of mentorship and knowledge sharing in advancing the industry. Whether through presentations, university outreach, or hands-on collaboration, she is committed to educating the next generation of engineers about the potential of mass timber and hybrid construction.

Conclusion

The BCIT student housing project is a shining example of what’s possible when innovation meets collaboration. By combining mass timber with steel and concrete, the team at Fast + Epp has created a building that is not only functional and sustainable but also a model for future projects.

As the industry continues to evolve, projects like BCIT’s will serve as benchmarks, inspiring AEC professionals to think creatively and push the boundaries of what’s possible. Whether you’re an architect, engineer, or contractor, the lessons from this project are clear: embrace collaboration, leverage data, and always be open to new ideas.

Frequently Asked Questions (FAQs)

1. What is hybrid construction?

Hybrid construction combines different materials, such as mass timber, steel, and concrete, to leverage their unique strengths and create more efficient and sustainable buildings.

2. Why was Western Hemlock CLT used in the BCIT project?

Western Hemlock was chosen due to on-site delays and the need to diversify the material supply chain. Extensive testing confirmed its suitability for the project.

3. How does prefabrication benefit construction projects?

Prefabrication allows components to be manufactured in a controlled environment, improving quality, reducing on-site labor, and enhancing safety and efficiency.

4. What are the advantages of using steel HSS columns in mass timber buildings?

Steel HSS columns enable prefabrication, reduce the need for temporary shoring, and integrate seamlessly into the building’s design, enhancing both efficiency and aesthetics.

5. What lessons can AEC professionals learn from the BCIT project?

Key lessons include the importance of collaboration, the benefits of prefabrication, the value of data-driven design, and the potential of hybrid construction to create sustainable and efficient buildings.

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Mass timber is no longer just a buzzword in the architecture, engineering, and construction (AEC) industries—it’s a movement reshaping how we think about sustainable building. From record-breaking skyscrapers to innovative data centers, mass timber is proving its versatility and environmental benefits. In a recent episode of the Mass Timber Group Show, hosts Nic Wilson and his co-host Brady Potts explored groundbreaking projects and industry trends, offering a glimpse into the future of mass timber construction.

If you’re an AEC professional or simply curious about the potential of mass timber, this article dives into the key highlights from the discussion, including innovative projects, sustainability efforts, and the evolving role of mass timber in modern construction.

Mass Timber Projects Making Headlines

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Walmart’s Mass Timber Headquarters: A Sustainable Campus

One of the standout projects discussed was Walmart’s new headquarters in Bentonville, Arkansas. Spanning 350 acres, this campus is a testament to the scalability of mass timber. With over 2 million square feet of office space, the headquarters features mass timber construction that prioritizes sustainability and employee well-being.

The design incorporates ample daylight, flexible indoor and outdoor workspaces, and cutting-edge technology to support a seamless work-anywhere experience. Unique amenities like a childcare center, fitness center, and a bespoke coffee shop called “The Treehouse” foster community and connection. The campus also integrates the Razorback Regional Greenway, encouraging mobility through bike and walking trails.

This project highlights how mass timber can meet the demands of large-scale corporate campuses while maintaining a focus on sustainability and user experience.

The Edison: America’s Next Tallest Mass Timber Building

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Milwaukee is set to host the Edison, a 32-story mass timber building that will soon claim the title of the tallest mass timber structure in the United States. Developed by Neutral, the Edison is more than just a record-breaking skyscraper—it’s a symbol of innovation in real estate investment.

Neutral is pioneering a new approach to funding mass timber developments, allowing smaller investors to participate in large-scale projects. By democratizing real estate investment, they’re opening doors for individuals to support sustainable construction without needing to be accredited investors. The Edison will feature 378 luxury apartments and is part of a broader portfolio that includes other mass timber projects like Baker’s Place and the upcoming Marcus Center, a planned 55-story tower.

Industrial Warehouses and Data Centers: A New Frontier

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Mass timber is also making waves in industrial construction, particularly in warehouses and data centers. As the demand for AI and cloud computing grows, companies like Amazon, Google, and Microsoft are seeking sustainable solutions for housing servers. Mass timber offers a cost-effective, quick-to-build, and environmentally friendly alternative to traditional materials.

One example is the Freres Engineered Wood Warehouse, which utilizes Mass Ply Panels (MPP)—massive sheets of plywood engineered for strength and versatility. This innovative approach demonstrates how mass timber can meet the unique demands of industrial buildings while reducing their carbon footprint.

Sustainability at the Core

Populus Hotel: A Carbon-Conscious Experience

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During our visit to Denver, we stayed at the Populus Hotel, a boutique establishment designed by Studio Gang and developed by Urban Villages. While not a mass timber structure, the Populus Hotel is celebrated as the first carbon-positive hotel in America. It goes beyond aesthetics, planting one tree per night per guest to offset its carbon footprint. With over 70,000 trees already planted, the Populus Hotel exemplifies how sustainability can be integrated into hospitality projects to create a world-class, environmentally conscious experience.

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This place is incredible. So much so that we're hosting the room block for the 2025 Mass Timber Group Summit there -... and the closing night networking party on their rooftop deck.

Ontario’s Building Code Update: A Step Forward

In a significant policy shift, Ontario has updated its building code to allow mass timber buildings up to 18 stories, effective January 2025. This change reflects the growing acceptance of mass timber as a viable material for tall buildings. Previously limited to six stories, the new regulations mark a turning point for the industry, enabling more ambitious projects and encouraging innovation.

Mass Timber in Affordable Housing

Alpine-Balsam: Boulder’s Largest Affordable Housing Project

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Boulder, Colorado, is breaking ground on the Alpine-Balsam project, a mass timber development aimed at addressing affordable housing needs. Located on an 8.8-acre site, this project will transform a former hospital into a vibrant community space. The design includes flood mitigation measures, green spaces, and a focus on sustainability through the use of mass timber and local stone.

The project is led by ZGF Architects, a firm making significant strides in the mass timber industry. By combining sustainable materials with thoughtful design, Alpine-Balsam sets a new standard for affordable housing.

Imagining a City of Wood

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The potential of mass timber extends far beyond individual projects. Architects and developers are envisioning entire cities built with mass timber, from stadiums to airports. For example:

• Google’s Sunnyvale Campus: Designed by Michael Green Architecture, this mass timber building showcases the material’s versatility in tech campuses.
• Portland International Airport (PDX): Featuring a roof made entirely of locally sourced timber, the PDX airport is a testament to the environmental and aesthetic benefits of mass timber.
• Long Island Soccer Stadium: A proposed stadium with a wooden weave design, blending functionality with striking visual appeal.

These projects demonstrate that mass timber is not just a material—it’s a movement capable of transforming urban landscapes.

Conclusion

Mass timber is redefining what’s possible in architecture and construction. From corporate campuses and skyscrapers to affordable housing and industrial warehouses, the material’s versatility and sustainability are driving its adoption across sectors. As highlighted in the Mass Timber Group Show, the industry is at a tipping point, with innovative projects and policy changes paving the way for a more sustainable future.

Whether you’re an architect, engineer, or developer, the message is clear: mass timber is here to stay, and its potential is limitless. Stay tuned for more updates as the industry continues to evolve.

Frequently Asked Questions (FAQs)

1. What is mass timber, and why is it important? Mass timber is a category of engineered wood products used in construction. It’s important for its sustainability, strength, and versatility, offering a low-carbon alternative to traditional materials like steel and concrete.
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2. What makes the Edison unique among mass timber buildings? The Edison will be the tallest mass timber building in the U.S., featuring 32 stories of sustainable construction. It also represents a new approach to real estate investment, allowing smaller investors to participate.
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3. How is mass timber used in industrial construction? Mass timber is increasingly used in warehouses and data centers due to its quick construction times, cost-effectiveness, and environmental benefits. Innovations like Mass Ply Panels (MPP) are expanding its applications.
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4. What are the benefits of updating building codes for mass timber? Updating building codes, like Ontario’s recent change to allow 18-story mass timber buildings, enables more ambitious projects and encourages innovation in sustainable construction.
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5. How does mass timber contribute to affordable housing? Mass timber offers a sustainable and cost-effective solution for affordable housing projects, as seen in Boulder’s Alpine-Balsam development. Its versatility allows for efficient construction and thoughtful design.

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In this episode of the Mass Timber Group Show, hosts Nic Wilson and Brady Potts delved into groundbreaking projects, including Toronto's ambitious Waterfront development and some really innovative small-scale housing solutions out of California. This article highlights key insights from their discussion, showcasing the potential of mass timber in reshaping urban environments.

Waterfront Toronto: A Vision for Sustainable Living

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Quayside Development: A Climate-Neutral Community

📍 Toronto, Canada

Waterfront Toronto is embarking on a transformative project known as Quayside, a climate-neutral community that promises to redefine urban living. This mega-development features:

• Two acres of urban forest designed to enhance biodiversity and provide green space.
• 800 affordable housing units constructed using mass timber, emphasizing sustainability and community well-being.
• Architectural contributions from renowned firms, including Allison Brooks Architects and Henning Larsen, showcasing innovative designs with curved buildings and stepped structures.

The Quayside project aims to create a vibrant, walkable neighborhood that integrates nature into the urban fabric, setting a benchmark for future developments worldwide.

The Role of Mass Timber in Urban Design

The Quayside development is not just about aesthetics; it represents a shift towards sustainable construction practices. The use of mass timber allows for:

• Reduced carbon footprint compared to traditional building materials.
• Faster construction times, with some components assembled in just days.
• Enhanced livability, as the design incorporates natural elements that promote well-being.

As Nic Wilson noted, "This is going to be one of those mass timber climate-friendly, all-electric type super blocks." The project serves as a model for other cities looking to embrace sustainable urban development.

Innovative Housing Solutions: Polyhaus

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Revolutionizing Affordable Housing in California

📍 California, USA

In a pivot from large-scale projects, the show also highlighted Polyhaus , a company focused on smaller-scale accessory dwelling units (ADUs) made from mass timber. Founded by Daniel Lopez-Perez , Polyhaus aims to address California's housing crisis with innovative designs that maximize living space while minimizing land use.

Key features of Polyhaus include:

• Geometric efficiency through truncated polyhedrons, allowing for unique architectural forms.
• Rapid assembly using CNC-milled mass timber panels, significantly reducing construction time and costs.
• A focus on affordability, with units potentially costing half of a traditional single-family home in California.

The Polyhaus model exemplifies how mass timber can be utilized for efficient, sustainable housing solutions, even in high-cost markets.

Celebrating Architectural Excellence: Shigeru Ban

Recognition for Sustainable Design

In a noteworthy conclusion to the episode, the hosts celebrated Shigeru Ban Architects for receiving prestigious international awards for his innovative designs. Known for his humanitarian approach and sustainable practices, Ban's work continues to inspire the architectural community.

His projects, including the Aspen Art Museum and the Swatch Mass Timber headquarters, exemplify the beauty and functionality of mass timber in contemporary architecture.

Conclusion

The future of urban development is being reshaped by mass timber, as demonstrated by the innovative projects discussed in the Mass Timber Group Show. From the ambitious Quayside development in Toronto to the innovative small scale homes, these initiatives highlight the material's potential to create sustainable, livable communities.

As the industry continues to evolve, embracing mass timber will be crucial for architects, developers, and city planners aiming to meet the challenges of modern urban living.

Frequently Asked Questions (FAQs)

What is mass timber, and why is it important?

Mass timber is an engineered wood product used in construction, valued for its sustainability, strength, and versatility, providing a low-carbon alternative to steel and concrete.

What makes the Quayside development unique?

Quayside is a climate-neutral community featuring 800 affordable housing units and two acres of urban forest, designed to integrate nature into urban living.

How does Polyhaus address California's housing crisis?

Polyhaus offers smaller-scale ADUs made from mass timber, maximizing living space while minimizing land use, with units potentially costing half of a traditional single-family home.

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Want to design buildings that are beautiful, efficient, and built to last — without blowing the budget?

In this episode of the Mass Timber Group Show, Kathy Shaloo Berg, AIA , partner at ZGF Architects, shares the real-world strategies her team uses to unlock the full potential of mass timber. From precision system integration at the Rocky Mountain Institute (dubbed “the Swiss watch of buildings”) to designing for 500-year lifespans at the PAE Living Building, Kathy breaks down the design moves, cost-saving tactics, and long-term thinking that set high-performance mass timber buildings apart. Whether you’re an architect, developer, or builder, you’ll walk away with practical lessons and fresh ideas to apply to your own projects.

The Swiss Watch Approach: Precision Meets Beauty

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When it comes to showcasing mass timber, the magic happens when beauty and building systems coexist. As Kathy explained, the first question her team asks is: How much of the structure should be visible, and how do we elegantly hide or integrate the mechanical, electrical, and fire systems?

One of her most celebrated examples is the Rocky Mountain Institute in Basalt, Colorado — a small but groundbreaking project. The design team used 9-inch deep CLT beams crossed with 3-ply CLT panels, creating a cavity that housed all the building’s essential systems — from electrical conduit to lighting and sensors. The result was so precise and elegantly executed, they nicknamed it “the Swiss watch of buildings.” With 80% of the timber left exposed, occupants experienced the beauty of the wood without the visual clutter of systems — a perfect marriage of function and design.

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Innovation on the Horizon: What’s Next for Mass Timber?

Kathy is constantly looking ahead to what’s possible with mass timber — and the innovation isn’t slowing down. She highlighted cutting-edge research coming out of Oregon State University and the TallWood Design Institute , where new mass timber products and design possibilities are continuously emerging.

One of her current projects features a sawtooth roof made from folded CLT, using the panels themselves as structural beams. This required rigorous testing and approvals, but the result is an efficient, expressive design that brings beautiful north light deep into the building. For Kathy, every project is a chance to push the material further — to explore what mass timber can do next.

Is Mass Timber a Fad? Here’s Why That’s a Hard No.

What about critics who say the “mass timber look” might be a passing trend? Kathy’s response was clear: “We’ve been looking at wood for thousands of years.” From ancient Japanese temples to centuries-old European churches, wood’s appeal endures — because it offers something that steel and concrete simply can’t match. As long as architects keep innovating with new forms and applications, mass timber will continue to be a vital part of the built environment.

Mass Timber for Childcare and Healthcare: Healthier Buildings for the People Who Need It Most

How can mass timber can improve health and well-being, especially in childcare and healthcare facilities? Children and patients spend long hours touching, breathing, and living with building materials, so healthy materials matter — and mass timber offers biophilic benefits that reduce stress and support recovery.

Kathy and her team even designed a fully mass timber childcare center, though COVID delayed its construction. She sees huge potential for pre-manufactured, quickly deployable mass timber childcare facilities — something communities desperately need as childcare shortages grow. And in healthcare, ZGF has published a white paper exploring how mass timber can directly contribute to patient healing — from lowering cortisol levels to creating calming environments for staff and families.

Mass Timber Isn’t Too Expensive — If You Plan It Right

Cost concerns are still one of the biggest barriers for mass timber adoption — but Kathy’s experience shows those fears are often misplaced. The secret? Commit to mass timber early in the design process. When the structure is known upfront, architects can design for efficient system integration, pre-drill penetrations at the factory (instead of paying expensive labor to do it onsite), and reduce unnecessary finishes by exposing the wood itself.

With this whole-building cost mindset, Kathy’s team has delivered mass timber buildings comparable to or even cheaper than steel and concrete. For developers worried mass timber will blow their budget, the real takeaway is this: Early decisions save money. Late changes cost money.

Designing for 500 Years — Not Just the Next Code Cycle

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Kathy and her ZGF colleagues are also redefining what long-term durability means. Inspired by her work on the PAE Living Building, Kathy now asks: “Why not design for 500 years?” That mindset shifts decisions — from spending more on durable, repairable materials to thinking about future climate adaptability and minimizing future demolition or reconstruction needs.

This long view, inspired by ancient buildings that still stand today, helps clients invest in what matters — like high-quality windows, durable facades, and adaptable floorplans— while cutting costs on systems that will inevitably change, like furniture or tech infrastructure.

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Key Takeaways for Architects, Developers & Builders

Kathy’s advice for anyone working with mass timber — or considering it for the first time — is clear:

✅ Showcase the wood, but plan for systems integration from day one.

✅ Innovate — but don’t reinvent the wheel every time. Learn from past projects.

✅ Make the mass timber decision early to unlock cost savings and system efficiencies.

✅ Think long-term. Buildings designed for 500 years just make smarter financial and environmental sense.

✅ For childcare, healthcare, and community buildings, healthy materials aren’t a luxury — they’re essential.

Mass timber isn’t just a building material — it’s a smarter way to design for people, the planet, and the pocketbook. And if you’re wondering whether it can truly stand the test of time, Kathy Berg and her projects offer proof you can touch.

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Frequently Asked Questions (FAQs)

1. What is mass timber?
   ‍Mass timber refers to large, solid wood panels used in construction, offering a sustainable alternative to traditional building materials like steel and concrete.
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2. How does mass timber contribute to sustainability?
   Mass timber is a renewable resource that sequesters carbon, reducing the overall carbon footprint of buildings.
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3. What are some innovative applications of mass timber?
   ‍Mass timber is being used in various projects, including childcare facilities, healthcare buildings, and office spaces, showcasing its versatility.
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4. How can mass timber be cost-effective?
   ‍Early integration of mass timber in the design process can lead to significant cost savings by optimizing building systems and reducing material waste.
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5. What is the 500-year building concept?
   The 500-year building concept encourages architects to design structures that are durable, adaptable, and maintainable over a long lifespan, ensuring their continued relevance and functionality.

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Trending in Timber: NYC’s Largest Mass Timber Project + Under Armour’s Sustainable HQ

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Exploring the Future of Mass Timber Construction

On the Mass Timber Group Show, co-hosts Nic Wilson and Brady Potts discussed significant advancements in mass timber, including the largest project in New York, groundbreaking medical facilities, and the impact of tariffs on the industry.

This article highlights key takeaways from their discussion, showcasing exciting projects and the evolving landscape of mass timber construction.

Governor's Island: A Landmark Mass Timber Project

$700 Million Redevelopment Set to Break Ground in 2026

📍 New York City, New York

The $700 million redevelopment of Governor's Island is poised to become the largest mass timber project in New York. Spanning 400,000 square feet, this ambitious project is set to break ground in 2026. New York City Mayor Eric Adams emphasized the project's significance, stating, "Nestled in New York Harbor between Brooklyn and Manhattan, this redevelopment remains on track to break ground next year."

The project will feature community spaces and outdoor pavilions, reflecting a growing trend in the industry towards creating vibrant community hubs. With an estimated 4.3 million visitors to the nearby Statue of Liberty annually, the Governor's Island project is expected to attract significant foot traffic, further promoting mass timber's visibility and appeal.

Negev Health City Medical Center: A Global Healthcare Initiative

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A $1.2 Billion Medical Center with a Focus on Biophilic Design

📍 Israel

In another exciting development, renowned architect Tye Farrow is leading the design of the Negev Health City Medical Center, which will cover 3 million square feet and provide 1,900 hospital beds. This project, developed in partnership with Rubenstein Partners, is set to be one of the largest medical centers globally, with a construction cost estimated at $1.2 billion.

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Farrow's design philosophy emphasizes biophilic elements, integrating nature into healthcare environments to enhance patient well-being. "The environments that you are surrounded by affect your physical and mental health," Farrow noted, highlighting the importance of creating healing spaces. The center will also feature a public horticulture park focused on semi-desert plants, further promoting sustainability.

Tariffs and Their Impact on the Mass Timber Industry Navigating Uncertainty in Lumber Pricing

As the mass timber industry continues to grow, recent tariff developments are raising concerns among stakeholders. The U.S. imports approximately 30% of its softwood lumber, with 25% coming from Canada. The reintroduction of tariffs is expected to impact pricing across the board, with potential increases in costs for mass timber products.

Co-host Brady Potts explained, "Are tariffs here to stay? or to go? long-term? short-term? we don’t really know. But it will have impacts in the mass timber industry." Historical examples, such as tariffs on South Korean washing machines, illustrate how tariffs can lead to price increases not only for the affected goods but also for related products.

Link to Full Tariff Article

Mass Timber in Hospitality: The Eglise Restaurant

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A Luxurious Dining Experience in Montana

📍 Yellowstone Club, Montana

The recently completed Eglise restaurant at the Yellowstone Club exemplifies the growing trend of incorporating mass timber into hospitality projects. This 14,000 square foot mid-mountain restaurant serves as a base camp for a 1,000-acre ski hill and features stunning views of Montana's Gallatin Mountain Range.

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Designed by CCY Architects, the restaurant utilizes cross-laminated timber (CLT) and glulam columns, minimizing its carbon footprint while enhancing the dining experience. As Nic Wilson noted, "Seeing timber is a great complement to that environment," highlighting the aesthetic and environmental benefits of mass timber in resort settings.

Under Armour's New Headquarters: A Hub for Innovation

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A 280,000 Square Foot Mass Timber Facility in Baltimore

📍 Baltimore, Maryland

Under Armour is making waves with its new 280,000 square foot mass timber headquarters located on the Port Covington campus. This facility will not only serve as a workspace but also as a testing ground for new products and gear. The building features a track, field area, basketball court, and a flagship retail store, showcasing the brand's commitment to innovation and sustainability.

The project team, including ASPECT Structural Engineers, Gensler, Thornton Tomasetti and Whiting-Turning, among others, is focused on creating a world-class facility that embodies the principles of mass timber construction. As the project progresses, it will serve as a model for future developments in the industry.

Conclusion

The mass timber industry is at a pivotal moment, with groundbreaking projects and evolving market dynamics shaping its future. From the Governor's Island redevelopment to the Negev Health City Medical Center, these initiatives highlight the versatility and sustainability of mass timber in various sectors.

As the industry navigates challenges such as tariffs and pricing fluctuations, the commitment to innovation and sustainability remains strong. The upcoming 2025 Mass Timber Group Summit in Denver will provide an opportunity for industry leaders to discuss these trends and explore the future of mass timber construction.

Whether you’re an architect, engineer, or developer, one thing is clear: Mass timber is here to stay, and its potential is limitless.

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Frequently Asked Questions (FAQs)

What is mass timber, and why is it important?

Mass timber is an engineered wood product used in construction, valued for its sustainability, strength, and versatility, providing a low-carbon alternative to steel and concrete.

What makes the Governor's Island project significant?

The Governor's Island project will be the largest mass timber development in New York, featuring community spaces and outdoor pavilions, and is expected to attract millions of visitors annually.

How does the Negev Health City Medical Center incorporate biophilic design?

The medical center's design emphasizes natural elements to enhance patient well-being, including a public horticulture park focused on semi-desert plants.

What impact do tariffs have on the mass timber industry?

Tariffs can lead to increased prices for softwood lumber and related products, affecting the overall cost structure of mass timber construction.

How is mass timber being used in hospitality projects?

Mass timber is increasingly being integrated into hospitality projects, such as the Eglise restaurant, which enhances the aesthetic and environmental appeal of luxury dining experiences.

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